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Single-Head / Double-Head Series

CCO Plate
Hardfacing
Machine

Complete chromium carbide overlay plate production solutions -- welding, cutting, flattening. HALDEN manufactures wear plates in-house, so we know exactly what overlay equipment must deliver under real production conditions.

2,000 m²/mo
Plate Capacity
100 /yr
Machines Built
1 yr
Warranty
HALDEN CCO plate hardfacing machine on factory floor
4000Ⅱ Series
Choose Your Configuration

Single-Head or Double-Head.
Built for Your Output.

Both models share HALDEN's core overlay technology. The right choice depends on your target throughput, plant footprint, and capital plan.

Entry Level
Single-Head Machine

First-choice for startups and pilot lines. Simple to operate, low capital cost, long service life -- the most efficient way to enter chromium carbide overlay plate production.

Recommended For
  • New entrants to wear plate manufacturing
  • Repair shops and small-volume producers
  • Pilot or sample production lines
Most Popular
Standard Production
Double-Head Machine

The standard volume-production machine. Twin overlay heads double effective deposition rate while sharing one CNC platform -- the workhorse of HALDEN's own plate production.

Recommended Startup Configuration
  • 6 × Double-head hardfacing machines
  • 1 × Plate flattening machine
  • 1 × CNC plasma cutting machine
Triple-head and quad-head configurations also available on request.
Engineering Upgrades

Built From Production
Floor Experience.

Every structural and control upgrade in this machine series came from running our own wear plate plant -- not from a CAD model.

Upgraded Control System

Refined HMI for faster operator response, clearer parameter control, and reduced training time on the production floor.

Improved Welding Torch

Fully-enclosed oscillating slider ensures stable swing motion and maximum flux flow -- extending consumable service life.

Dust Extraction System

Engineered fume extraction removes 90% of welding dust -- protecting operators and improving plant working conditions.

Integrated Base Beam

Self-supporting base -- no concrete foundation required. Easy to install and relocate within the production hall.

Functional Highlights
  • High Automation
    One-button start/stop. Drastically simplifies operator workflow.
  • Smooth Wire Feeding
    Drum-pack wire mounted above crossbeam ensures continuous, stable feed.
  • Effective Water Cooling
    Minimal post-weld plate distortion thanks to optimized cooling design.
  • CNC-Controlled Drive
    AC variable-frequency speed regulation improves equipment reliability.
  • IPC Stable Platform
    Industrial PC ensures long-duration welding system stability.
  • Flexible Parameter Setting
    Configure any combination of welding torch sequences as required.
  • Multi-Torch Oscillation
    AC servo-driven oscillation produces clean, uniform weld bead profile.
  • Breakpoint Welding
    Resume welding from interruption point -- no waste, no rework.
  • Air-Cooled Welding Torch
    Extended service life of consumable wear parts.
  • Premium Industrial Design
    High-end exterior styling consistent with HALDEN's machine line.
Configuration Comparison

Core Component
Configuration.

Identical CNC platform, identical control software -- what changes between models is the welding station count and the matching servo/wire feed/welder duplication.

Single-head vs double-head hardfacing machine component configuration
Component Single-Head Machine Double-Head Machine
Main Body 4000Ⅱ Type, 6m × 4m × 2m (customizable) 4000Ⅱ Type, 6m × 4m × 2m (customizable)
Guide Rail 38kg / LGD12, 6.0m × 2 sets, 3.5m × 2 sets 38kg / GD12, 6.0m × 2 sets, 3.5m × 2 sets
Welding Lifting Body 1 set 2 sets
CNC System F2300A × 1 set F2300A × 1 set
CNC Programming Software Standard × 1 set Standard × 1 set
Transverse Servo Drive 750W × 1 set 750W × 2 sets
Longitudinal Servo Drive 750W × 2 sets 750W × 2 sets
Oscillation Mechanism Servo ball-screw enclosed reciprocating × 1 set Servo ball-screw enclosed reciprocating × 2 sets
Wire Feeding Mechanism 1 set 2 sets
Hardfacing Platform 1 set (customizable) 1 set (customizable)
Welder Shanghai Hugong NB-630 / Aotai × 1 unit Shanghai Hugong NB-630 / Aotai × 2 units
Dust Extraction 1 set 2 sets
Base 1 set 1 set

Technical Parameters

Common to Single-Head & Double-Head
Single-Layer Welding Thickness 2.5 - 6.5 mm
Torch Lifting Range 160 mm
Longitudinal Travel 4,200 mm
Transverse Travel 3,000 mm
Effective Welding Length 3,500 mm
Effective Welding Width 2,200 mm
Guide Rail Accuracy Main: 0.4mm/1000mm · Driven: 1mm/20000mm · Parallel: ±0.2mm/1000mm
Intersection Offset ≤ 1 mm
Straightness 0.5 mm
Roundness ≤ 1 mm
Diagonal Difference ≤ 2 mm
Repeat Positioning Accuracy ±0.4 mm / 10 m
Why HALDEN

We Run These Machines
Every Day Ourselves.

HALDEN is a wear plate manufacturer first. That means the equipment we sell has been validated, refined, and pushed by our own production line -- long before it reaches your factory.

01
In-House Plate Production

We manufacture wear plates ourselves -- equipment improvements come from real production needs, not theory.

02
Supply Chain Advantage

Deep integration with China's industrial machinery supply chain delivers a clear manufacturing cost advantage.

03
International-Brand Components

Core components -- servo drives, CNC, welder -- sourced from internationally-recognized brand suppliers.

04
Full After-Sales Support

1-year warranty, free installation and commissioning, ongoing remote and on-site engineering support.

05
International Packing Standard

Export packaging meets international shipping standards for safe long-distance transport.

06
Strict Quality Inspection

Every machine undergoes rigorous testing and quality control before leaving the factory.

07
Reinforced Bed Structure

All mechanical components are structurally strengthened for long-term industrial duty cycles.

08
Active R&D Team

Continuous tracking of latest hardfacing, cladding, and automation industry technology trends.

Full Product Range

One Partner.
The Complete Wear Line.

Series 01
Single-Head Hardfacing Machine

Entry-level configuration for chromium carbide overlay plate production.

Series 02
Double-Head Hardfacing Machine

Standard volume-production model for CCO plate manufacturing.

Series 03
Pipe Hardfacing Machine

Internal/external pipe wall and shaft surface hardfacing.

Series 04
PTA Plasma Hardfacing

Plasma transferred arc surfacing for extreme wear-resistance applications.

Series 05
CNC Plasma Cutting

CNC plasma cutting machine -- bed structure backed by 10-year warranty.

Series 06
CCO Wear Plate

Finished chromium carbide overlay plate and liner supply.

Get a Quote

Send Us Your Capacity
We'll Engineer the Line.

Share your target output, plate dimensions, and required configuration. We'll respond with a tailored machine quotation and full line layout -- within 8 hours.

Response Time
Within 8 hours · 24/7
What to Send
  • Target monthly output (m² / units)
  • Plate dimensions and overlay thickness
  • Configuration requirements & accessories
Request Machine Quote
ISO 9001
1-Year Warranty
Free Install