Custom Wear Fabrication
& Equipment Refurbishment
From drawings, photos, or worn components -- HALDEN cuts, forms, machines, welds, hardfaces, and assembles wear-resistant parts and refurbishes wear-critical equipment for mining, cement, steel, power, and bulk-handling operations.
Key Information
We Need From You.
Accurate fabrication and refurbishment quoting depends on a clear understanding of geometry, wear mechanism, and process scope.
CAD / PDF drawings, sketches, photos, and measurements of worn components.
Abrasion / impact / corrosion / high temperature, plus material particle size and flow behavior.
Cutting, forming, rolling, drilling, countersinking, welding, hardfacing, machining, grinding, painting, assembly.
Which parts are reusable, which need replacement, where to add liners, and whether dimensional restoration is required.
Built, Refurbished, and
Hardfaced to Specification.
Wear liners, chutes, hoppers, cones, elbows, and made-to-print components manufactured from engineered wear materials.
- Chromium Carbide Overlay (CCO)
- Abrasion-Resistant (AR) Steel
- Manganese Steel
- Hardfacing Overlay Plates
- Ceramic-Lined Structures
- Composite Material Systems
Restore worn industrial equipment instead of replacing it -- extending asset life and reducing capital expenditure.
- Dimensional Restoration of Worn Equipment
- Wear Liner Replacement
- Structural Repair & Reinforcement
- Wear Protection Upgrades
Targeted hardfacing for localized wear, weld-overlay rebuild of worn surfaces, and customized hardfacing patterns matched to the wear mechanism.
- Localized Wear Protection
- Weld-Overlay Rebuild
- Customized Bead Patterns
- Chromium Carbide / Tungsten Carbide Alloy Systems
A complete in-house processing matrix -- cutting, forming, drilling, machining, welding, hardfacing, grinding, surface treatment, and packaging.
Every Process
Under One Roof.
The Right Material
For the Wear Mechanism.
Selection driven by wear mode, impact severity, temperature, and structural role -- not by catalog default.
High-abrasion sliding wear requiring a hard carbide surface bonded to a weldable steel backing.
Impact resistance, structural strength, formability, and general-purpose wear performance.
High-impact applications that benefit from work-hardening behavior under repeated load.
Extreme abrasion where hardness and minimized sliding wear are the primary requirements.
Localized wear zones or refurbishment of worn surfaces with engineered weld deposits.
Steel structure + CCO liner + ceramic insert + hardfacing + replaceable bolt-on wear parts.
Where Our
Custom Parts Run.
Four Steps to
a Technical Quote.
Provide CAD/PDF drawings, photos of worn parts, installation photos, dimensions, and quantity.
Confirm CCO plate / AR steel / manganese / hardfacing / ceramic requirements and operating conditions.
Confirm cutting, bending, rolling, drilling, countersinking, welding, machining, painting, packaging, tolerances.
Material recommendation, processing review, price, estimated weight, lead time, packaging, shipping plan.
Frequently Asked
Questions.
What is custom wear fabrication?
The process of cutting, forming, welding, machining, and assembling wear-resistant materials into custom parts or refurbished equipment, based on drawings and operating conditions.
Can worn equipment be refurbished instead of replaced?
Yes -- provided the structure remains suitable for repair. Worn sections can be cut out, rebuilt, re-lined, reinforced, hardfaced, or replaced with engineered wear materials.
What information is needed for a quote?
Drawings, photos, dimensions, material spec, thickness, quantity, hole detail, bending/rolling requirements, welding requirements, tolerances, surface treatment, packaging, destination, and delivery terms.
Send Drawings.
Get a Technical Quote.
Send your drawings, photos, and operating conditions via WhatsApp -- receive a material recommendation, processing review, price, weight estimate, and lead time directly from our engineering team.
Send drawings and requirements directly for a fast quote.
Message on WhatsApp