Enclosed Type
Plasma Cladding
Machine
Micro-beam plasma arc heat source with synchronous alloy powder fusion -- producing metallurgically bonded, wear-resistant overlays on shafts, pipes, valves, cutters, and disc components. Engineered for continuous shop-floor operation with full enclosure safety.
Micro-Beam Plasma.
Metallurgical Bond.
Using a concentrated micro-beam plasma arc as the heat source, alloy powder is fed and fused synchronously with the substrate surface. After cooling, a metallurgically bonded reinforced alloy layer is formed -- the foundation of industrial hardfacing, surface repair, and component reinforcement.
Micro-beam plasma arc concentrates energy to simultaneously melt powder and substrate.
Alloy powder is fed into the molten pool, mixing uniformly with the base metal.
Cooling forms a dense, metallurgically bonded wear-resistant overlay.
Typical Applications
Designed for shafts, pipes, cutters, valves, and disc-type components requiring wear surfacing or dimensional repair.
Engineered for Precision.
Built for Continuous Duty.
Imported linear guide rails, precision worm gear reducers, and stepper motors deliver minimal transmission backlash, high rigidity, and smooth motion -- easily integrated into production lines.
- Imported linear guides
- Worm gear reducers
- Servo-driven spindle
Compact one-piece modular structure simplifies transport, relocation, and workshop layout adaptation. Ready to commission with minimal site preparation.
- Compact footprint
- Easy relocation
- Layout flexibility
Standard lighting, exhaust ventilation, and movable arc-shielding doors block radiation and fumes -- combining operator safety with industrial aesthetics for daily continuous operation.
- Arc shielding doors
- Integrated exhaust fan
- Built-in lighting
Complete Specifications
Industrial-grade components selected for precision, reliability, and serviceability under continuous shop-floor operation.
| Category | Component | Brand / Model | Specification |
|---|---|---|---|
| Travel Drive | Transverse motor | YZM Stepper Motor | Effective travel 1000 mm |
| Travel Drive | Lifting column motor | YZM Stepper Motor | Effective travel 700 mm |
| Spindle | Spindle rotation motor | Servo Motor | 0.01 - 5.0 r/min |
| Fixturing | Welding positioner | HBT-35 | Rated load 300 kg |
| Fixturing | 3-jaw chuck | K11-320C | Clamping range 25 - 320 mm |
| Welding Aux. | Arc voltage tracking | WALDUN | Auto height control |
| Communication | Current communication | RS-485 | Industrial protocol |
| HMI | Touchscreen | Weintek (Wellbutton) | 7-inch TK6071IQ |
| Control Core | Control system | Mitsubishi FX Series PLC | Industrial-grade stable control |
| Operator | Control panel | HALDEN | Integrated in cabinet |
| Dimensions | Overall machine | -- | 3000 × 1200 × 2200 mm |
15 Years of Wear
Engineering Expertise.
A proven manufacturer of wear plates, wear pipes, and overlay equipment -- selected by leading wear-resistance suppliers worldwide.
R&D and production of wear plates, pipes, and overlay equipment.
In-house wear plate production line value, exceeding USD 20M per year.
Overlay machines shipped over the past decade. Mature mass-production experience.
One-year machine warranty plus dedicated technical after-sales team.
Non-standard machine customization based on customer process and component conditions.
Mature supply chain enables short lead times and reliable export packaging -- sea or air freight ready.
Refurbishment of existing machines -- liner replacement, accuracy restoration, and worn-component repair.
Discuss Your
Cladding Application.
Share your workpiece type, dimensions, alloy requirements, and production targets. Our application engineers will respond within 8 hours with a tailored configuration and quotation.
-
Free Sample TestProcess verification on your alloy & substrate
-
Custom ConfigurationTravel, chuck, and powder feeder matched to part
-
On-site CommissioningEnglish manuals, training videos, engineer dispatch